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DRIVERS CROSSOVER CABINET WORKSHOP PICS
MEASUREMENTS
SPEAKER-KIT HYPEX
CROSSOVER LAYOUT
Like the Ellipticor-28, what's below is my speaker diary over the last ~12 month
constructing and fine-tuning this last speaker in the range of
"The-Loudspeaker" speakers. There were no specific criteria for the
range of "The-Loudspeaker" except that they were large - and well, kind
of statement over the last 20 years of speaker building. I hope you enjoy!
Autumn 2025:
As mentioned in my
TL-5 file, The-Loudspeaker-4 was abandoned due to
unavailability of the JBL 2123H midrange driver. No point in launching a
speaker only a few could build. Also the intended JBL 15" bass driver was
way off suggested specs.
So, the target here is really how do we get most of the TL-1-2-5 from a
smaller footprint. Being more than happy with the performance of my
Ellipticor-28 bass driver, why not try its larger sibling, the
32W/4878T01? This 4 Ohm version makes some 92 dB according to specs and
with a little help from a Hypex FA501 we can boost the
bottom end of ~94 dB. So, I ordered a pair.
To make it clear from the beginning:
There will be no passive
version of this speaker. Not possible.
For midrange a number of candidates came to mind, some new and some of them found
here. One was the B&C 8PE21-8. I could have chosen this one
for The-Loudspeaker-3 being in a tie with 18 SOUND
8NMB420 driver. Initially I used the 8 Ohm
version, but later ordered a pair of 8PE21-16
to try that out. The 16 Ohm version will be more than sensitive enough -
and we might save some uF in the high-pass filter.
Another candidate is the 18 SOUND 8NTLW2000-16. Being over the moon from
the performance of its smaller sibling, the 6NTLW2000-16 in my
Revelator-44, why not some of the same from the 8" version? These
dual gab motor structures can do stuff I never heard from any other
speaker driver! They have the ability to dig into the fabric of sound to an unprecedented level.
Micro-detail some would call it. We'll see how things work out. I also ordered a pair of
8NMB420-16, the 16 Ohm version of the midrange driver I used in my
Faital-3WC-15 speaker. It has a benign frequency response that makes
crossover work easy, but how about the sound of this combination? Only
time can tell.
For tweeter I didn't hesitate to order the ScanSpeak D2908/714000 and
D2908/716000 tweeters. It's been quite a while since I used the 714000 (MUN-17)
and Jantzen Audio has some in stock, so an option for those who come
first. The 716000 (carbon) was new to me, but proved almost interchangeable with the 714000- and honestly, I couldn't tell the
difference in sound.
So, a mockup was made with the D2908/716000, the 8PE21-16 and
because I had to wait for the ScanSpeak 32W bass drivers - a JBL 2226H
in some 83 liter cabinets. See pics below. After some crossover tweaking
I could start listening and this proved so promising it was time to get
some HDF sheets and fire up the table saw.
Later I tried an old - very
old - SEAS 13" bass driver; not good! The SEAS was replaced with an ScanSpeak 28W similar to the one used in the Ellipticor-28 - this works
and promised good for the larger sibling, the 32W. Eventually the 32W
drivers turned out to more than fulfilling my anticipation. Deep and dry
bass from its ~80 litre volume.
Below you can read about the many mid-drivers tested from numerous
crossovers. I think I wired more than 20 crossovers to try out various
topologies and combinations of drivers. Many more than it took for
The-Loudspeaker-5 in fact. For the TL-5 I knew the midrange and compression
driver/horn from previous versions.
I also had to take the TL-4 to
the living room before I was certain I had the crossover right. Despite
the enlargement of my workshop last year, still I needed the 24 sqm area
of the living room to hear the 32W bass section to its full. It goes deep
and I think you may ditch your subwoofer once the 32W is in place. F3 =
~32 Hz.
April 2026: The-Loudspeaker-4 has now been occupying
our living room for some months and every time I fire it up, it
delivers. I honestly don't think I can do better. The bass is deep and
dry and there's a fullness to the midrange, a scale I hadn't anticipated
almost a year ago. The Be-dome delivers a treble that makes you
seriously question the rationale for compression drivers except for PA
purposes.

Basics:
3-driver, semi-active, speaker.
Dimensions: 39 x 44 x 110 (+ feet) cm, WxDxH.
System sensitivity: ~94 dB/2.8V/1 meter.
Impedance: 8 Ohms minimum.
Power requirement: 20+ watts/channel.
Useful links (Please
go through all links before e-mailing!):
http://www.troelsgravesen.dk/tips.htm
http://www.troelsgravesen.dk/tips.htm#CONSTRUCTION_OF_CROSSOVERS
http://www.troelsgravesen.dk/crossovers.htm
http://www.troelsgravesen.dk/LCR-RC.htm
http://www.troelsgravesen.dk/Inverted-Polarity.htm
http://www.troelsgravesen.dk/choices.htm
http://www.troelsgravesen.dk/Placement-of-ports.htm
DRIVERS
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ScanSpeak D2908/714000 and D2908/716000 tweeters.
The Be domes are discontinued, but Jantzen Audio still has some in
stock.
They are equally good, period!
Midrange drivers tested:

Option 1 midrange driver: B&C 8PE21-16 midrange drivers. (16 Ohms)

Option 2 midrange driver: 18 SOUND 8NTLW-2000-16. (16 Ohms)

Option 3 midrange driver: 18 SOUND 8NMB420-16. (16 Ohms)

ScanSpeak 32W/4878T01 bass drivers.
Phenomenal sandwich cone drivers!
Download specs here:
D2908/714000
D2908/716000
8PE21-16
8NTLW2000-16 8NMB420-16
32W/4878T01
CROSSOVER
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The crossover features a simple LR2 topology. The Hypex module delivers
the low-pass section for the bass driver.
CABINET
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Cabinets were made from 19 and 25 mm HDF and the cladding from 20 mm
Baltic birch. View images below and also check out The-Loudspeaker-3, as
they share quite a few construction details.
19 mm HDF for all sides, top and bottom and internal bracings. Front
(for bass) and back from 25 mm HDF. Front for mid and tweeter made from
laminate of 2 x 19 mm HDF.
Workshop pics
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Making mockups:
All constructions starts with a mockup to
find out what works - and what doesn't.

Routing for the octagonal midrange driver was
easier than expected.
Place the driver face down and draw out the outer lines.
Fasten a piece of mdf to slide the router against. Make sure you have
plenty of light to see when to start and stop! A small LED in the router
head would have been nice.

Final routing for the round hole. Rear view of MT front panel.
I later made a template for routing for the
midrange drivers. Actually quite easy. Read
here.
Also see
this.

The rear of the MT cabinet. Preliminary
crossover was made with Superior-Z for the midrange, but sound wasn't as
expected. Alumen-Z solved the problem. Amber-Z for tweeter
(D2908/716000). These B&C mid drivers are demanding!!

For bass I initially used some 2226H JBL
drivers I had at hand. JBL promises Fs = 40 Hz. Not the case! These
drivers have Fs = 65 Hz - and they stay there! But still, delivers some
solid deep bass, even from 80 liter volume. But very disappointing, JBL!
With Alumen-Z for the midrange and some tweeter
tweaking this proved a worthy setup, valid for further refinement - and
time to order some 32W/4878T01 ScanSpeak bass drivers.
Dec. 2025: Time for the final cabinets
I used 19 mm HDF except for front and rear panels, here 25 mm
HDF.
For midrange/tweeter front panel I used a laminate of 2 x 19 mm HDF.

Bass cabinets pretty much done. Have to wait
routing for bass drivers until I have them at hand.
Routing for the Hypex box is done before gluing the rear panel.

MT skeleton shaping up. Remember routing for the venting hole in one
side of the MT cabinet. See drawing. I did 14 x 100 mm. You can make
holes to match the area, approx. 14 sqcm.
Actually I had to do new slots as these were too far back, they should
be ~25 mm from the front edge.
On the inside add glue around the hole and add one layer of felt
material. This makes aperiodic tuning, read
here. Closed box can sound too dry and forward, aperiodic vent makes
for more sense of depth due to the less restrained motion of the
midrange cone. At least to my subjective experience.

MT section from front and rear. The rear
panel behind the MT section will be attached with screws.

Bass cabs from front and rear.

Bass cabs with MT section on top, ready for
glue.
I added fillets because I wanted bass panel and rear upper panel
detachable - for possible future tweaks.
Fillet for the MT front panel just to increase gluing surface.

Felt on all sides of the MT cabinet.

Left: Felt on sides and top of rear
compartment. The crossover will be placed on the lower part of the MT
cabinet. Right: The entire cabinet, now bass and MT sections glued
together.

Damping causes a few quite some trouble, so
here was the plan I used.
2.5 sqm supplied with the kit. This should be enough.
Acoustilux damping:
1. Cover all internal panels of the MT cabinet with acoustilux.
2: Bass cabinet:

Left is towards top.
a. 1 pcs 50x50 cm, fold and place on port top panel.
b. 1 pcs 50x50 cm, fold and place above bass driver (top panel of bass
section).
c. 1 pcs 25 x 50 cm, place on rear panel.
d. Not shown. 1 pcs 50x50 cm and placed on rear panel in crossover
section (behind MT section).

Having the cabs half finished I mounted the
preliminary MT front and a preliminary bass front with a pair of vintage
SEAS 33 F-WB bass drivers, probably some 50+ years old. Technically
they're OK, but these drivers were snoring and buzzing and most of all,
lacking dynamics.
They're just too outdated and I took them to the recycling site. Things
have developed over this half century.

As there would be at least a month until I
would have the ScanSpeak 32W drivers, I mounted a spare pair of
28W/4878T01 drivers. Despite the cabinets being too large for this
driver - dynamics, deep bass and surprisingly enhanced transparency from
the midrange. It matters what's below the mid-driver! The better the
bass, the better the midrange.
This I can live with for a month while making the final MT fronts and
Baltic birch cladding of the cabinets. The midrange driver will have a
detachable panel, as I want this to an experimental speaker, and who
knows what may turn up in the future of 8" midrange drivers.

Baltic birch cladding and base panel in
place. Now the speakers just need the 32W bass drivers - and the front grills.
Already now - with the 28W bass driver - wow... Did I say the TL-5 horns
made the best treble ever? I admit I have to modify this statement.
These D2908/716000 tweeters makes me miss - nothing! Honestly, as for
the Revelator-44's D2904/710003 tweeters, paired with Amber-Z caps, I
miss nothing. These ScanSpeak tweeters are phenomenal. If they sound
bad, you made a poor crossover or used inferior crossover components -
or you have some other bottleneck in your system.

Also some 12NTLW2500-8 bass drivers from 18
SOUND was tried. Took quite some equalisation in the Hypex module to get
the deep end, but potent dry bass. I had plans for these in another
classic 3-way construction. Eventually the were replaced by
12NTLS3500-8, but that's another story.
Jan 2026:

32W drivers in house. Time to do some front
panel routing.
As always: NEVER rout for drivers before you have them at hand! All
things have tolerances.

So, finally the 32Ws in place - and Oh-My....
The same feeling as with the 28W from my Ell-28s - only more of the same
dry, dynamic and articulate bass.
I just had a new record with John Scofield and Dave Holland.

Great relaxing recording and the 32Ws giving full
credit to Dave's upright bass.
Hard to believe these guys played with Miles Davis some 50 years ago.

Feb. 2026
Finally, the 18 SOUND 8NTLW2000-16
midrange drivers arrived:
 
Having a great time with these drivers'
sibling, the 6NTLW2000-16 in my Revelator-44 speakers, I had great hopes
for these 8" midrange drivers. In terms of measurements and simulation,
not as easy as the B&C drivers, but the sound....

Looking at the frequency range where this driver has to operate, the
300-2000 Hz range, it doesn't look bad at all. A little wobbly, but no
sharp dips or peaks. The sound is smooth and transparent; this is what
matters. Where the B&C driver can appear phenomenally fast and at times
snappy, which suits some kind or records, this driver is smooth and
resembles the sound of my Revelator-44, only a bigger sound.

Front panel sections were prepared (much
easier than the 8PE21s) and measurements and simulation could start.

Initially a low-pass LR4 crossover was used
for the 8NTLW midrange due to the dip around 2 kHz and this proved very good indeed.
My preferred LR2 filter
proved at little more difficult due to the 8NTLW's dip at 2 kHz, but
apart from this the roll-off is very nice and a LR2
was tried and proved sonically superior to the LR4 crossover. I guess I
made more than a dozen wired crossovers for these two drivers to get
where I wanted. This takes time and I call in my first-to-hear buddy to
have his response.
In addition to the LR2 filter I raised the system sensitivity to around
94 dB as the Hypex has no problems with that and the tweeter sensitivity
is really what sets the limit here. The 8NTLW could even manage more
despite its 16 Ohm impedance. This means very small amps can run this
speaker. For the time being I don't have less than 30 watts from my
EAR-861s.
Now, going from 4th to 2nd order brought back the music. LR4 is just so
technically right, but I've always found it to be less engaging compared
to LR2 filters, at least for smaller 2-4-ways. You may argue the
TL-1-2-3-5 all have LR4 between mid and horn, but a 10" mid and a
compression driver take other measures.

Left image: My first-to-hear body brought a
rum from Thailand (!) to celebrate the 32W occasion: Really good, not
too sweet, not too dry, just right.
Right image: Don't forget to make slots in the grill frame to allow
ventilation from the mid cabinet.
Things that didn't work:

Sometimes we have to try go side roads to get
back on track. Testing the nth
crossover for the 8NTLW2000-16 and D2908/714000 combo I got stuck and
things just didn't turn out the way I wanted. Thus the 8NMB420-16 was
purchased, because it's an easier driver - crossover wise - but it just
didn't have the magic of the 8NTLW2000-16. So, the NTLW was back in
place. Next I wanted to try a soft dome and the D2904/710003 was
inserted, which actually caused a lot of trouble as the front panel was
prepared for a 110 mm dome. Anyway, some crossovers were tried and
eventually I ditched a slightly complex low-pass section for the NTLW
and made a very simple one:

Despite a less nice roll-off of the midrange
driver, this all of a sudden started sounding right. Thus, the 7140 Be
dome was back in place and I started listening. Minor adjustment of
treble level and I could lean back and say YES! This is it! Sometimes we
have to overlook the visual beauty of things and start trust our
hearing. Linear distortion can be deceptive and it certainly all depends
on where and how much. Dips and peeks can very well be good-natured.
Making the front grills
Please check
The-Loudspeaker-3 for ideas.
HYPEX
PROGRAM
Go to Hypex page
here.
More programming info
here.
I guess only a few have balanced output from their pre-amp, thus
high-level input may be preferred.
There are two files for The-Loudsepaker-4:
1: Driving the Hypex module in balanced mode from your preamplifier
and your main amp for MT section has a gain of ~25 dB. In this
situation I use preset 2 (10 dB additional gain).
Program is TL4-XLR
2: Driving the Hypex module with high-level input (you take the
signal from the speaker binding posts).
Program is TL4-HLI (high level
input)
Download files HERE.
Unfold zip file and place the two folders in FilterData folder in
Documents on your PC.

MEASUREMENTS
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A few comments on
MEASUREMENTS before you start interpreting the readings below.
First of all, if we think measurements will
tell us how a speaker sounds, we're wrong. The perception of sound is
way too subjective to be reflected in any measurements we can perform. A
loudspeaker system is meant to give us a satisfying idea of an acoustic
event and for some people a pair of 5 USD ear-plugs are enough, others
spend 200 kUSD on a truly full-range pair of speakers - and the latter
may not be happier than the former.
Measurements may give us an idea of tonal balance of a system, i.e. too
much or too little energy in certain areas, although dispersion
characteristics play a vital role here. A two-way 7+1 and a three-way
7+4+1 may display similar horizontal dispersion, yet sound very
different. Measurements may tell us about bass extension if far-field
measurements are merged with near-field measurements. In addition to
this, ports may contribute to bass extension. Most of we diy'ers do not
have access to an anechoic room for full-range measurements from
20-20000 Hz.
What cannot be seen is what kind of bass performance we get in a given
room. Bass performance is highly dependent on in-room placement of your
speaker and the same speaker can be boomy in one place and lean in
another. Actual SPL level at 1 meter distance and 2.8V input is useful
for en estimate of system sensitivity and combined with the impedance
profile may give an idea of how powerful an amplifier is needed to drive
the speaker to adequate levels.
What measurements do not tell is the very sound of the speaker unless
displaying serious linear distortion. The level of transparency, the
ability to resolve micro-details, the "speed" of the bass, etc., cannot
be derived from these data. Distortion measurements rarely tell much
unless seriously bad, and most modern drivers display low distortion
within their specified operating range.
Many people put way too much into these graphs and my comments here are
only meant as warning against over-interpretation. There are more to
good sound than what can be extracted from a few graphs. Every graph
needs interpretation in terms of what it means sonically and how it
impacts our choice of mating drivers, cabinet and crossover design.
What measurements certainly do not tell is the sonic signature of the
speaker, because speaker cones made from polypropylene, aluminum,
Kevlar, paper, glass fiber, carbon fiber, magnesium, ceramics or even
diamonds all have their way of adding spices to the stew. Nor do
measurements tell what impact the quality of the crossover components
add to the sound, from state of the art components to the cheapest of
coils and caps, they all measure the same if values are correct, yet
sound very different.

One version of the crossover gave this response from the 8NTLW setup.
Initially from a LR4 crossover between mid and tweeter. Response at 0,
10, 20 and 30 deg. off-axis.

Final response from a LR2 crossover of 8NTLW2000-16 and 6640 tweeter.
This sounds better, much better.

Final impedance of MT section.Green is minimum phase.
This is pretty unusual! Minimum impedance of 8.7 Ohms @ 10kHz and up. It
should be a wet dream for any tube amp.
I even tried running the MT section from the 16 Ohm tabs on my EAR-861
tube amp. Well, not better than from the 8 Ohm tabs.

Horizontal dispersion @ 0, 10, 20, 30 and 40 deg. off-axis. Measurement
taken at a height between midrange driver and tweeter. Very even
dispersion in upper-mid and the most important treble range.
SPEAKER-KIT
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To configure a DIY kit and get a
written offer including shipping cost, please use the DIY kit
configurator in the Jantzen Audio website:
https://jantzen-audio.com/diy-kits/
Remember to add terminals when ordering at
Jantzen website. No longer included in kit.
All technical questions to
troels.gravesen@hotmail.com
CROSSOVER-LAYOUT
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Check this out before start making crossovers:
http://www.troelsgravesen.dk/tips.htm#CONSTRUCTION_OF_CROSSOVERS
Also please read this:
http://www.troelsgravesen.dk/LCR-RC.htm

Layout for D2908/716000 and D2908/714000 version.
For D2908/714000 (Be-dome), the values of R1 are different.

Bundle the C2 caps nicely.

Due to the wax coils being terminated differently, various ways of
layout.

Here full size.
My C1 Amber-Z are bigger than the ones you have. Just a matter of the
tube it is embedded in.

TL-4 wiring.

Placement of crossover.
Notice inverted polarity of midrange driver!!
I added a connector bar between the crossover and drivers in case I
later wanted to make changes. You have to order these separately if you
want them too. 2 pcs 012-0362.

Be dome version. I'll stick to these as I have them and they need to be
used.
The carbon tweeters I can use elsewhere.

Having listened to the TL-4s for months now, I can only say this is it.
Not small, but they fit the living room well and have the scale and
dynamics if its larger siblings.

Copy paste from
elusive Disc:
"...crank it up and enjoy this not-so-guilty,
below the neck retro-pleasure fest. Yes the CD layer sounds pretty good
and the SACD even better, particularly in the air and atmosphere
department but for the full effect, do insist upon the double 45 rpm
version. It's the biggest and the best bang for your (extra few) bucks!"
- Michael Fremer, Music Angle, rated 8/10 for music, 9/10 for sound!
I'm a long time fan of Anthony Wilson and got most of his records,
but this is my favourite. My rating would be 9/10 for music. Never do
10/10, we never know what may come next. The recording, mastering, etc.,
everything seems to come together here and this
is 45 rpm vinyl at its best. From the TL4s I can play
this record insanely loud with no distress to my ears. The dynamics are
astonishing.
I have had electrostatic speakers (QUAD 2812) and good electrostatic
speakers can do stuff few other speakers can. I've always been hesitant
to use the term "electrostatic" because you have to be really good to be
"electrostatic". Listening to 45rps from Anthony Wilson and Patricia
Barber's Companion, I couldn't help thinking "electrostatic"! But here
including deep bass and dynamics. I couldn't be more happy.



The rear panel fillets are there to allow placing the speaker on its back
without damaging the Hypex volume knob.
The 4-pole bar is not included in kit. I just needed it for access to
the drivers during crossover development.
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